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And how do you ensure that your set of requirements is indeed complete?

In a previous blog, I talked about the importance of having a set of requirements when developing custom packaging. In this blog, I tell you about what the consequences can be when you have packaging developed based on an incomplete requirements package. And what you can do to avoid this.

If you don’t pay enough attention to putting together your package of requirements, the prerequisites and assumptions may not be right. As a result, the final packaging may not be satisfactory. And if your packaging is not optimal, this can lead to damage. Damage to your product or in the form of unnecessarily high costs for transport and storage. But image damage is also a serious risk if you repeatedly fail to deliver your product undamaged to the customer.

Below I further explain three key risks:

Een medewerker gebruikt een vorkheftruck om een pallet met kartonnen dozen te laden in een vrachtwagen, met hulp van het StackAssist-systeem. De pallets zijn strak verpakt voor transport, wat zorgt voor maximale veiligheid en efficiëntie.

1. Increased costs

Substandard packaging can cause higher costs in many ways. Some examples:

  • The packaging does not protect adequately, so your products are frequently damaged in transit. The product must be returned and redelivered, which incurs additional costs (such as transportation, administrative, handling).
  • Packaging takes up unnecessary space in transport and storage, due to the size being outside the norms, the shape being different or too much “air being carried.
  • Packaging that is not optimal can seriously shorten the life of your equipment or tools.
Persoon met beschadigde kartonnen doos in een magazijn, symbool voor problemen in de logistiek door gebrekkige verpakking

2. Image damage and lost sales

You may not immediately think of this, but delivering packaging that isn’t optimal can put a big dent in your corporate image. Consider:

  • Frustrations due to products that keep arriving defective(read more about Defect On Arrival here);
  • Packaging that is not representative;
  • Packaging that is awkward or contains a lot of air;
  • Packaging that has a shorter lifespan than its contents (e.g., tools);
  • Packaging that is not sustainable (companies are increasingly alert to this).
Faes-medewerkers voeren een kwaliteitscontrole uit op een industriële verpakking bestemd voor ASML in het magazijn

3. Lower productivity

Your project could be seriously delayed if the packaging turns out to be inadequate. If you do take the packaging into use, it will affect your company’s productivity. Packaging that does not meet all logistical requirements or that delays operations is inefficient. For example, because packing and unpacking takes an unnecessary amount of time. So it is important to consider in your set of requirements all the links in your supply chain and how productivity is affected by the packaging.

How come your set of requirements is incomplete?

There are several causes, including time pressure, insufficient preparation, interim changes, inadequate information and lack of knowledge. What is often behind this is that the importance of a set of requirements in advance is quite underestimated.

Lack of time

The product is almost ready, the product deadline is approaching. Now all that remains is packaging! There is no time for details and halting the project for the packaging is not an option. Time pressure then leads to concessions and a less successful end result.

Changes in product development

It happens regularly that things change during the product development process. But unfortunately, it also happens regularly that those changes do not make it into the requirements package. This can have major consequences. Of course it is important that the packaging meets the correct specifications.

Insufficient details

In outline, the package of requirements states what the packaging must meet, but the descriptions are not sufficiently concrete or detailed. For example, a maximum weight is stated, but it is unclear whether this is inclusive or exclusive of the product. Inadequate information or information that can be interpreted in multiple ways can lead to wrong choices in packaging development.

Insufficient understanding of the requirements and desires of all users

It’s not always feasible to involve all users of the packaging when you’re drawing up the requirements package. Or to fully visualize the route the packaging will take in the supply chain. Then it is not sufficiently clear what risks the packaging will encounter along the way.

Too little knowledge of packaging

Knowledge of packaging materials is indispensable to properly translate the package of requirements into the right packaging solution. Too often it turns out that choices made are not feasible in practice. For example, because of the properties of the chosen material. The packaging turns out not to protect the product as well as hoped in these circumstances. Only then does it become clear that packaging is a profession in itself.

How do you avoid an incomplete set of requirements?

  • Start on time and give the requirements package the attention it deserves. Make sure you have space to gather input from users. Starting on time also allows you to make adjustments if the product specifications change in the interim.
  • Keep an eye on the details. Keep on asking until you have all the points of interest clear.
  • Furthermore, of course, it helps to use a specialist who is knowledgeable. My colleagues and I are happy to help you draw up a thorough set of requirements so that you actually get a packaging solution that fully meets your requirements and wishes.

Getting started on your requirements package? Here’s how to tackle it!

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